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熱噴涂設備-噴鋅機-噴鋁機

 

噴砂系統系

熱噴涂料機械設備(噴鋅機,噴鋁機,噴鋅鋁耐熱合金機)系列作品

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱靜電噴漆系列的過程中 :以特定供暖系統將靜電噴漆產品(電子線或粉材)加溫,熱膨脹的產品進行熔融或半熔融情況的水分子,這樣的水分子以解壓縮的空氣為趨勢以肯定的高速度沖洗并積聚在基表皮體上,進行有著肯定性狀的靜電噴漆層。

·以帶來熱原的不一樣的,可包含引燃法和電加熱法。一是包涵引燃焰火噴塑、火爆噴塑及高焰火噴塑(HVOF);后一個涉及到弧光噴砂及等鋁化合物噴砂(又分臥式儲罐等鋁化合物噴砂與水穩等鋁化合物噴砂)。噴砂加工過程對涂膜引發非常重要作用的是噴砂高溫表(須嚴格的說,是溶滴沖洗基人體面時的高溫表)和溶滴沖洗外表面的速度快。

·斯特爾熱噴砂機系統注意使應用在通信鐵塔、燈桿、鋼箱梁、水閘們、港口碼頭等型式件大規模高效防腐施工及紙廠烘缸、彩色印刷輥、曲軸等鏜孔的面上有損壞的噴砂修復能力,還適使應用在濾波電容、電瓷市場的參比電極噴砂等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

耐磨涂層模塊 Coating function

法律依據加拿大F.N.LONGO對熱噴涂工藝涂膜的幾大類的辦法,涂膜按技能可可分:

1、耐磨性能損鍍層。包含抗黏住損傷、面上強度疲勞損傷鍍層和耐沖濁鍍層。在當中個別具體情況有抗高濕(<538C)磨損情況和抗溫度(538~843C)輪胎磨損納米涂層之分。

2、耐低溫抗硫化鍍層。這鍍層例如高熱流程(中僅有硫化環境、氧化性有機廢氣氣體、要高于843℃的沖蝕及熱障)和熔融材料工作(表中有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所適用的涂膜。

3、抗大方和浸漬耐侵蝕納米涂層。大方耐侵蝕包擴輕工業工作氛圍、鹽性工作氛圍、田野工作氛圍等出現的耐侵蝕;浸漬耐侵蝕包擴飲水談水、非飲水談水、熱談水、氯化鈉、化學物質和食品原料加工生產等出現的耐侵蝕。

4、電導和熱敏電容鋁層。這種鋁層于電導、熱敏電容和屏蔽掉。

5、恢愎盡寸鋁層。此種鋁層用到鐵基(可鉆削與可削磨的金屬鋼和耐蝕鋼)和有色板塊廢金屬(鎳、鈷、銅、鋁、鈦及孩子 的金屬)塑料制品。

6、機零件時候掌控涂膜。此種涂膜可磨。

7、耐三聚氰胺樹脂化學物質式生銹涂膜。三聚氰胺樹脂化學物質式生銹收錄繁多各樣酸、堿、鹽,繁多各樣三聚氰胺樹脂物和繁多各樣生物碳三聚氰胺樹脂化學物質式物料的生銹。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

涂裝主設備系列作品

服務優勢 Product features

公路焊弧涂裝機是愛司工業化生產搭建的那種護膚品。它是以電引發焊弧為主軸,將不銹鋼絲熔化,以壓縮成暖空氣做出做霧化及冷卻后,將需涂裝用不銹鋼絲吹成微細顆料,公路噴向過預辦理工件的表面的表面,賺取良好鋁層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適用性比率 Applicable scope

1. 塔桿、鋼箱梁、水道閘、船運等鋼結構材料類型噴鋅噴鋁防腐蝕。

2. 印染烘缸、數碼打印輥、曲軸等產品的表面有損壞的靜電噴涂復原。

3. 電容(電容器)、電瓷行業中的電級噴涂工藝等。

4. 電廠鍋爐四管、制粉軟件系統(風機電機離心葉輪及蝸殼)、滾筒機、烘缸、軸類、黑色防靜電鑷子等防磨防潮噴塑層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機械設備技術參數Model

STR-400

STR-400A

STR-250-D

進入輸出功率Input voltage

3相AC380V、50Hz

電機額定工作效率輸入工作效率Rated output power

18kw

13kw

7kw

額定功率工作電流Rated current

400A

300A

250A

的輸出工作電壓Output voltage

21~45V

18~42V

14~36V

 

負載電阻率Load rate

60%

電壓電流調節器級數Voltage regulation series

粗、細調各3檔、共9檔

外形尺寸Envelop dimensions

600×460×850

體積Weight

215kg

195kg

140kg

隔熱游戲等級Insulation class

E

 

一般能力性能 Main technical parameters

噴漆原材料

Spray materials

電子線內直徑

Wire diameter(mm)

常常用上班電流大小

Common working current(A)

滿載輸出功率

load voltage(V)

建議選用空氣中帽公稱直徑

Choose air hat caliber(mm)

噴塑效應

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金屬絲Copper wire

2.0

150-200

35-40

7-8

18

高碳素鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹材料Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫鎂合金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機由高脈沖噴槍、脈沖涂裝電根據。另需配套方案機:廢氣氛壓力縮機、廢氣空氣濾芯器、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

新鮮空氣壓

Air pressure

導入電壓

Input power

傷害工作功率

Output power

傷害變壓器空載交流電壓

Load voltage output

外接電源重

Power weight

調低電阻

Adjusting voltage

>0.5Mpa

380V(三相四線制)50HZ

16KW

18-44V

178kg

0-24V

 

選用成一體式自動控制氣、電面板開關,操作使用更不方便,可達成長路程登高功課。

阿爾法粒子航行速率達420m/s超過。

軸徑氣團速度慢達600m/s。

涂覆火成巖率不超75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍質量

Gun weight

空氣中重壓

Air pressure

氣流能量消費量

Air consumption

送絲吸引力

Send silk gravity

變速標準

Speed range

導入電阻

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

變頻變頻調速

≤24V(直流電壓)

 

粉末噴涂環保設備系列作品

1、電弧焊接噴砂機包括在鋼框架的大占地面積防腐施工及磨壞或加工處理口誤的機械部件漆層恢復和提純電感導電涂覆等。

2、最主要的粉末噴涂建材:鋅、鋁等。

3、依照差異載荷環境的產出是需要,該焊弧噴槍可穩定在數控磨床上對守則的大鋼件實施噴涂料。

4、可用拉式弧光噴槍,推式弧光噴槍也可致用。

5、該開關電源將噴槍情況有效控制、送絲調壓、氣態壓縮空氣管道集渾身上下是很好的弧光噴靜電噴涂產品。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧放電噴砂:
電弧焊接焊接方法橡膠線靜電粉末噴涂料不是項結合起來了焊接方法工序的簡簡單單性和輕便性的熱靜電粉末噴涂料方法,僅僅達標率的表皮清理方法現場上就會在某些空間非常方便地安全使用。除此之外,電弧焊接焊接方法靜電粉末噴涂料機系統的入料業務能力使之就會良好地應該用于大體積表皮清理的場合,舉例子大建筑施工的鋼架結構設計和大輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤數據線熱噴漆將數據線徹底消除鋁熱反應、做霧化,并將液滴壓引射到產品軸類零件表明。該加工過程選用電孤加水,而就不是選用氧-油料藍色火焰汽化五金。在一名兩線系統軟件里,電孤增強這兩個填裝了需噴漆物料的數據線反相極頭,數據線的平行點直接性準確定位在縮小冷空氣壓引射頭遠處,當電孤會產生的糖份鋁熱反應數據線,壓引射頭將熔融液滴噴上產品軸類零件表明。機械性喂料器將倆種數據線維持送進去要確保電孤噴漆和汽化物料的供求。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各式類件護甲、防水蝕的儀器。為杜絕類件外表的鈍化,去年普遍都主要使用漆料防護,其防水蝕期限內普遍在3-5年,之所以可以常性做出修理、清洗,所耗大批量人力資源資源配置。現主要使用類件外表噴砂后噴鋅、再噴涂的工藝多方面防護,防水蝕期限內多達30年綜上所述免清洗。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。